«PetroEngineering»
Innovative Service Company Drilling Tools
The Drilling Tools Office's area of responsibility includes:
– Downhole drilling motors (DDM);– Circulating subs;
– Oscillators;
– Jars;
– Reamers, subs, and stabilizers;
– Near-bit dampers.
Downhole Drilling Motors
All DDMs are equipped with two emergency units and steering angle controller. Upon the Customer’s request these can be supplied with a slotted filter, a cross-over valve or check valve.
| No. | Component | Outside Diameter, mm | Rotor/Stator Relationship | No. of stages | Flow Rate, l/s | Speed, rpm | Actual Torque (Oper. Max) N*m | Axial Load, kN |
|---|---|---|---|---|---|---|---|---|
| 1 | DV120-Р.00* | 120 | 7:8 | 7 | 10-20 | 135-270 | 3600-7250 | 120 |
| 2 | DRU2-120RS* | 120 | 7:8 | 5,6 | 10-20 | 135-270 | 4030-6790 | 120 |
| 3 | DRU-120.746 | 120 | 7:8 | 7 | 9,5-19 | 100-200 | 2830-3950 | 120 |
| 4 | DMR17875.7DP | 178 | 7:8 | 5,7 | 18-40 | 70-170 | 12550-14800 | 250 |
| 5 | DMR17877.5DP | 178 | 7:8 | 7,5 | 18-35 | 90-180 | 12150-14300 | 250 |
| 6 | DMR17876.0DP | 178 | 7:8 | 6 | 18-38 | 90-180 | 11550-13800 | 250 |
| 7 | DRU2-172RS* | 178 | 7:8 | 5,7 | 19-40 | 85-170 | 11600-14870 | 250 |
| 8 | DMR17875.3DP | 178 | 7:8 | 5,3 | 18-45 | 70-164 | 9937-13513 | 250 |
| 9 | DMR24036.0DP | 240 | 3:4 | 6 | 22,5-64 | 75-220 | 9570-14782 | 350 |
| 10 | DMR24056.0DP | 240 | 5:6 | 4,1 | 22-64 | 75-150 | 13000-18300 | 350 |
* - DDMs can come complete with a heat and oil resistant screw drive
Jars and Other Hardware Items
All jars have hydraulic & mechanical two-way operation: upward impact is delivered by a hydraulic unit, and downward impact - by a mechanical unit releasing a mechanical lock.
| Product and Standard Size | RJ-2HM-172 | DAHMJ 440 6 3/4 |
|---|---|---|
| Outside Diameter, mm | 172 | 171 |
| Inside Diameter, mm | 70 | 64 |
| Overall Compressed Length, mm | 6335 | 7000 |
| Upward Stroke, mm | 126 | 152 |
| Downward Stroke, mm | 152 | 152 |
| Connecting Threads | NC50 | NC50 |
| Hydraulic Jar Contract Footprint (cm2) | 153 | 71 |
PetroEngineering ISC can also deliver a PBL sized 120-203 mm, reamers, subs and stabilizers of various designs and dimensions, and NOV-produced oscillators.
Coring
The fleet of (dual section design) coring samplers includes Security DBS 178/101 and UKRBI-127/80.
Options of Coring Services:
- Selection of isolated core using its own isolating agent;- Selection of non-isolated core;
- Core diameters ranging from 67 to 110 mm.
Recovery Statistics and New Sites:
– In 2019 a total of 1,575.7 m was drilled together with core sampling. 1,536.47 m (97.51%) of core was recovered;– In 2019 101.6 mm Ø core sampling operations were performed in Cuba in the Boca de Jaruco field. The drilled depth was 178.5 m; the recovery rate – 93.8%.
Drilled Depth, m
Recovery Rate, (m %)
435,70
434,90 / 99,82
2015
1656,80
1639,58 / 98,96
2016
1131,54
1099,23 / 97,15
2017
1314,79
1292,29 / 97,62
2018
1575,70
1536,47 / 97,51
2019
Equipment Data:
| Core Sampler Series and Code | Drill Head Diameter | Core Diameter, mm | Device Length, mm | Core Receiver Length, mm | onnecting Thread | No. of Sections |
|---|---|---|---|---|---|---|
| UKRBI-127/80 | 139,7 – 155,6 | 80 | 14260 | 13000 | З-102 | 1-3 |
| Security DBS 171,45/101,6/110 | 212,7 – 220,7 – 295,3 | 101,6/110 | 21000 | 180000 | З-133 | 1-3 |
Equipment Upgrade Measures:
In 2020, we are planning to upgrade the existing fleet of core samplers and acquire new two-section design ones. Core samplers of all diameters come complete with a counter-locking mechanism.
Workshops and Bases
PetroEngineering ISC's service support facilities based in Kogalym (Khanty-Mansiysk Autonomous Area) and in Osa (Perm region) are provided with all equipment and measuring tools required to deliver a complete range of maintenance services for DDM, turbodrills, jars and telemetry equipment. Over 80 repairs are carried out monthly in Kogalym. The facilities are operated by qualified personnel providing expert and prompt repairs and delivery of DDMs to the consumer. The facilities are supported by their own Defect Detection Laboratory.
Defect Detection Laboratory
The long-standing review of the working experience with contractors and equipment suppliers has uncovered the need for tightening the quality control. Therefore, in 2016, PetroEngineering ISC set up its own nondestructive testing laboratory.
Incoming control enables the early detection of any issues with components, thus improving the quality of proprietary equipment. The proprietary laboratory is instrumental in minimizing the risk of equipment breaking down during operation resulting from metal fatigue degradation.
Incoming control enables the early detection of any issues with components, thus improving the quality of proprietary equipment. The proprietary laboratory is instrumental in minimizing the risk of equipment breaking down during operation resulting from metal fatigue degradation.
Drilling Tools Metrics
313
VSD
16
Yases
4
Shock absorbers
2
Flaw detection laborator
3
Workshops and bases
9276
Driving with coring, m
9109(98,16%)
Core removal, m (average%)